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Medical Mask Machine

FULLY AUTOMATIC MEDICAL MASK MACHINE

DETAILS

Production Rate:      Up to 200 masks/minute
Mask Construction:  3-Ply, elastic ear loop with adjustable nose piece
Mask Dimensions:   175mm x 95mm (6.9” x 3.75”)
Number of Pleats:   3
Mask Type:               ASTM Levels 1, 2, 3, depending on raw materials used and environment masks are produced in

Flat Mask Production Machinery

Description

Masks constructed on the fully automatic medical mask machine uses a nonwoven spun-bonded polypropylene outer layer material, a high-quality melt-blown polypropylene filter media, and a non-woven spun-bonded inner layer.  The three layers are combined and pleated; a nose piece automatically introduced and ultrasonically welded on 4 sides to create a finished mask blank.  The ultrasonic welders are used to bond the 3-layers together in the long direction. The ultrasonic welders also bond the short sides prior to the cut-off process.

Following this process, they are transferred individually in 2 streams to the automated ear loop welding stations. These stations continuously feed ear loop material into the system and ultrasonically weld elastic ear loop strings on both sides of the mask.  Completed masks exit and are stacked in programmable counts to be transferred to a packaging station.

3 Layer Protection

For durability and protection against illness causing
germs and viruses

3 Pleats

To ensure the correct size requirements are met for any individual to cover the nose, mouth and chin

Auto Ear Loop Welding

For continuous feeding of ear loop material to ultrasonically weld elastic strings on both sides of the mask
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Raw Material Unwind
The various raw materials for the construction of the mask are staged in the raw material unwind section and drawn into the production process.
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Material Combining
The various raw materials for the construction of the mask are staged in the raw material unwind section and drawn into the production process.
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Folding Section
The combined material is folded to create pleats and the ends ultrasonically welded.
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Cut to Length Section
The combined, pleated material is cut into individual masks.
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Transfer Conveyors
Individual masks are transported to one of two ear loop attachment sections.
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Ear Loop Attachment Automation
There are two ear loop attachment sections that accept the cut masks and automatically feeds ear loop material and ultrasonically weld the ear loops on both sides of the mask.
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Mask Stacking
Finished masks are stacked at the end of each ear loop attachment section into stacks consisting of a programmable number of masks.
Each completed stack is advanced forward for manual or automated packaging.

WANT TO LEARN MORE?

Learn more about our automatic medical mask machine
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